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Hollow Chamber Thermal Break Strip
  • Hollow Chamber Thermal Break StripHollow Chamber Thermal Break Strip

Hollow Chamber Thermal Break Strip

Jinxing, a professional Thermal Break Strips supplier from China, provides Hollow Chamber Thermal Break Strip made from PA66 nylon reinforced with GF25 glass fiber for thermally insulated aluminum profile systems. Its hollow chamber structure provides an insulating section within the aluminum profile, with customized cross-sections available for different profile designs.

The Hollow Chamber Thermal Break Strip offered by Jinxing in China is designed for aluminum profiles where the thermal break section incorporates one or more enclosed chambers. The chamber structure separates the aluminum sections while adding a longer path for heat transfer through the profile assembly.

Jinxing produces the profile through extrusion and can develop the section according to the customer's aluminum profile drawing. Cross-sectional dimensions, tooling, color, length and supply format can be confirmed according to the final profile design.

Technical Specifications

Because the exact hollow chamber geometry varies by profile design, the following information should be confirmed for each project:

Parameter

Specification

Material

PA66 GF25

Profile Type

Hollow Chamber Thermal Break Strip

Cross-Section

Customized according to aluminum profile

Width / Height

According to drawing

Chamber Geometry

According to profile design

Color

According to order requirements

Supply Form

Straight or coil

Length

According to order requirements

Tooling

Existing or newly developed according to section

Processing

Cut-to-length and other agreed processing

Hollow Chamber Thermal Break StripHollow Chamber Thermal Break StripHollow Chamber Thermal Break Strip
Hollow Chamber Thermal Break StripHollow Chamber Thermal Break StripHollow Chamber Thermal Break Strip

What is a Hollow Chamber Thermal Break Strip?

A hollow chamber thermal break strip is a polyamide insulating profile with enclosed internal space within its cross-section. It is installed between separated aluminum sections to reduce direct heat transfer through the metal frame.

The hollow structure is part of the profile geometry rather than a separate insulating component. Therefore, the chamber layout, outer dimensions and contact areas need to match the receiving aluminum profile.

Key Characteristics

· PA66 GF25 Material – Polyamide 66 reinforced with 25% glass fiber.

· Hollow Chamber Structure – Enclosed chambers form part of the insulating cross-section.

· Extruded Profile – Continuous extrusion allows the required section geometry to be produced through dedicated tooling.

· Profile Matching – Dimensions and chamber geometry can be developed around the aluminum profile.

· Flexible Supply – Straight or coil supply can be considered according to the production process.

Structure and Thermal Break Function

The hollow chamber changes the geometry of the insulating section and can increase the distance that heat must travel through the thermal break area. This makes the structure relevant when the aluminum profile design requires more than a simple solid insulating section.

The actual thermal performance, however, is determined by the complete aluminum profile assembly, including the aluminum geometry, thermal break dimensions, glazing or panel configuration and installation conditions. The strip should therefore be selected as part of the complete profile system rather than as an isolated component.

Where Hollow Chamber Profiles Are Used

Aluminum Windows and Doors

Used in thermally insulated aluminum window and door systems where the profile design calls for a chambered thermal break section.

Curtain Wall Systems

Suitable for selected curtain wall profiles requiring a defined insulating section between aluminum components.

Large or Special Aluminum Profiles

The hollow chamber structure can be considered for profile designs where cross-section geometry and thermal-break depth need to be coordinated with the aluminum extrusion.

New Profile Development

The thermal break section can be developed together with a new aluminum profile so that the chamber geometry and receiving section are reviewed before tooling.

Hollow Chamber vs. Solid Thermal Break Sections

The choice between a hollow chamber and a simpler solid section should be based on the aluminum profile design rather than assuming one structure is universally better.

Selection Point

Hollow Chamber Section

Simple Solid Section

Cross-section

Includes one or more enclosed chambers

Generally simpler solid geometry

Thermal path

Chamber geometry can increase the heat-transfer path

Depends mainly on strip thickness and overall section

Profile integration

Requires matching of chamber and receiving geometry

Often simpler where the receiving section is less complex

Development

Suitable for dedicated profile designs

Suitable for simpler standard sections

The final choice should be based on the aluminum profile drawing, required thermal-break geometry and fabrication process.

Extrusion and Profile Formation

Jinxing forms hollow chamber profiles through extrusion using tooling matched to the required cross-section.

The main production stages include:

· Material preparation – PA66 and GF25 are prepared according to the confirmed material formulation.

· Profile extrusion – The material is formed continuously through dedicated tooling.

· Cooling and sizing – The section is stabilized to maintain the required geometry.

· Inspection and finishing – The finished profile is checked before straight or coil supply.

For special sections, tooling requirements should be confirmed from the complete aluminum profile drawing before production.

Quality and Process Control

Jinxing controls the main stages of material preparation, extrusion, cooling, sizing, inspection, and finishing.

Profile Geometry

Key external dimensions and relevant chamber geometry are checked against the confirmed product specification.

Material and Process Control

Incoming PA66 and glass fiber materials are inspected according to the company's material-control procedures, while extrusion and cooling conditions are monitored during production.

Laboratory Testing

According to applicable product and testing requirements, laboratory evaluation can cover density, Shore hardness, longitudinal and transverse tensile strength, water resistance, thermal aging, and coefficient of linear expansion.

Finished-Product Inspection

Finished profiles are checked for appearance and dimensions before shipment, with relevant inspection documentation provided according to the agreed order requirements.

 

Why Choose Jinxing?

For hollow chamber thermal break profiles, the main value is not simply the material or the chamber itself. The section needs to match the aluminum profile throughout insertion and subsequent processing.

Jinxing supports this process through:

· PA66 GF25 profile extrusion

· Drawing-based section development

· Dedicated tooling for special profiles

· Straight and coil supply options

· Color and dimensional customization

· Profile inspection before shipment

This approach allows the thermal break section to be considered together with the aluminum profile rather than selected independently.

FAQ

What is the purpose of the hollow chamber?

The chamber changes the geometry of the insulating section and can increase the heat-transfer path through the thermal break area. Its actual contribution depends on the complete aluminum profile design.

Is a hollow chamber profile better than a solid thermal break strip?

Not necessarily. The appropriate section depends on the aluminum profile geometry, thermal-break requirements and fabrication process. A hollow chamber profile should be selected when its cross-section matches the intended system.

Can Jinxing make the profile according to our aluminum drawing?

Yes. Jinxing can review customer drawings and develop the required cross-section and tooling for applicable hollow chamber profiles.

What information is needed for a quotation?

The aluminum profile cross-section drawing, required thermal break dimensions, chamber geometry, color, length, supply form, packaging and processing requirements are useful for confirming the product.

Can the hollow chamber profile be supplied in coils?

Coil supply can be considered for applicable profiles and production processes. The coil specification should be confirmed according to the profile geometry and customer's processing equipment.

What material is used?

The profile is made from PA66 nylon reinforced with 25% glass fiber (GF25).

Can the color and dimensions be customized?

Yes. Cross-sectional dimensions and applicable colors can be customized according to the confirmed profile requirements and production conditions.

 

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